MZG VCMT 160404 TM ZP1521 Solid Indexable Carbide Inserts for Turning Boring Cutting Tools Stainless Steel Processing Toolholder

Turning Tool>>>Tools

Brand Name MZG

Certification None

Origin CN(Origin)

Coating TiAlN

Model Number VCMT160404-TM ZP1521

Hardness HRA89.5~92.8

Usage External Turning Tool

Material Hard Alloy

Insert Width(mm)

VCMT160404-TM ZP1521

MZG VCMT160404 TM ZP1521 Solid Indexable Carbide Inserts for Turning Boring Cutting Tools Stainless Steel Processing Toolholder1.MZG Tungsten Carbide Inserts Item SpecificsMZG Tungsten Carbide Inserts Specification Parameter

Specification         Material    Corner-R    Application

VCMT160404-TMZP1521R0.4StainlessSteelProcessing

2.MZG Tungsten Carbide Inserts Product Photo

3.MZG Tungsten Carbide Inserts Packing InfoInsert Packing Info

4.MZG Tungsten Carbide Inserts ParameterMZG CNC Tool Insert Material Introduce1.Coated Carbide(CVD)

Applicable from low to high speed cutting and from finishing to roughin.

Stable cutting is achieved due to the superior toughness and crack resistance.

Cutting times are reduced due to good chip control from effective chipbreakers.

Achieving superior processing efficiency in the field of a wide range of steel/casting Parts processing.ZC2501 ZC2502: suitable for low speed machining of steel partZC2511 ZC2512: suitable for high speed machining of steel partZK3511S: suitable for hihg speed machining of cast iron part2.Coated Carbide(PVD)

Good for low to high speeds and finishing to heavy roughing cutting.

Stable cutting with excellent toughness.

Smooth fine surface of PVD coated carbide provides good surface finish and high.

Achieved high reliability in the unstable processing field of stainless steelZP1521: suitable for high speed machining of stainless steel3.Cermet

Excellent wear resistance enables high cutting speeds

Cermet maintains good surface finished due to the low affinity to workpiece material.

Excellent wear resistance enables high cutting speeds.

ZN60: suitable for steel/cast finish processing4.Carbide

Tough and Hard, good thermal conductivity

Suitable for cutting non-ferrous metals and non-metals

Stable cutting at low cutting speeds, including milling operations

ZK10: suitable for Cutting Aluminum Al non-ferrous processing5.CBN

Superior wear resistance when cutting hard materials

Suitable for high speed cutting of cast iron and sintered steel

High thermal conductivity provide stable cutting

CBN-S: suitable for difficult cutting material processingCBN-K: suitable for cast iron processing6.PCD (Diamond Sinter)

Applicable for non-ferrous metals, non-metals turning milling and other various type of cutting .

Reduced edge build-up allows for high precision cutting.

Diversified applications for cutting of non-ferrous metals and non-metals.

Finished surface will be rainbow colored.(a mirror-like finished surface will not be obtained when single crystal diamond is used.)

PCD: suitable for cast iron processing

MZG CNC Tool Insert Material IntroduceMZG Tungsten Carbide Inserts Cutting Parameter RecommendCutting Parameter Recommend

5.MZG Tungsten Carbide Inserts InstructionSafety Notes for Cutting Tool1 IntroductionMZG has put a "caution" or a "warning" label on the package of the cutting tool products, but it is not on the tool itself.Before using and handling any cutting tool products and cutting tool materials, be sure to read this guideline so they are used correctly.Also, as part of your safety education,please make sure to familiarize all of your actual operators with the contents of this guideline.2 Basis Information for Cutting Tool Materials2-1 Technical TermsCutting Tool Material: Terminology for cutting tool materials,such as Cemented Carbide, Coated Carbide,Cermet, Coated Cermet,Ceramics, CBN and PCD.Carbide Material: Cement Carbide with WC(Tungsten Carbide) as the main component.2-2 Physical PropertiesApprearance: Depends on materials(eg Grey,Black,Gold,ect.)Smell:NoneHardness:Carbide/Cermet 5~30GPaHV, Ceramic 10-40 GPaHVCBN 20~50GPaHV,PCD 80~120 GPaHVSp.Gr.:Carbide 9~16, Cermet 5~9, Ceramic 2~7,CBN/PCD 3~52-3 CompositionCarbide, Nitride,Carbon-nitride and Oxide with W,Ti, Al, Si, Ta,B, ect. and additionally,metal such as Co, Ni, Cr,Mo are included in some cutting material.Precaution for using cutting tool1.General Cutting Tools

Precaution for using cutting tools

Precariousness: Direct touch to a sharp cutting edge may cause injury.

Countermeasures: When you set up tools to the machine or take tools out of the case, please wear protective gloves.

Precariousness: Misuse or inappropriate working conditions may cause tool breakage or dispersion of broken pieces.

Countermeasures:Please use safety item, such as safety glasses and protective gloves

Please use in the range of our recommended cutting condition. See our catalog or instruction manuals.

Precariousness: Excessive impact or heavy wear will increase cutting resistance and may cause tool breakage and dispersion of broken pieces.

Countermeasures: Please use safety item, such as safety glasses and protective gloves

Early exchanging tools is preferable.

Precariousness: Dispersion of heated or prolonged chips may cause injury or burn.

Countermeasures: Please use safety item, such as safety glasses and protective gloves

For chips removal, please stop the machine beforehand and use safety items, such as safety glasses and protectives gloves.

Precariousness: Tools and materials reach high temperatures during cutting operation. Direct touch to the tools and materials shortly after cutting may cause burn.

Countermeasures:Please use safety item, such as safety glasses and protective gloves

Precariousness: Sparks, generation of heat or chips in high temperature during operation may cause file.

Countermeasures: Please do not operate around Hazardous zone, in which there is some possibility of fire or explosion.

In case of using oil-coolant, please make sure there is sufficient fire-protection equipment.

Precariousness: Lack of dynamic balance during high-speed revolutions leads to vibrations which can make the tool break.

Countermeasures: Please use safety item, such as safety glasses and protective gloves

Please conduct test-operation before cutting, and confirm that there is no vibration or unusual sound.

Precariousness: Direct touch to the burs which were generated on the rough surface of the workpiece may cause injury.

Countermeasures: Do not touch the workpiece with bare hand.

2.Indexable Cutting Tools

Precariousness: If the insert or other tool parts are not installed properly, they can fall down or break which may cause injuries.

Countermeasures: Please clean up insert pockets or clamping parts before setting insert.

Please set up inserts with supplied wrench only, and confirm that the inserts or parts are clamped completely. Never use inserts or parts other than those prescribed.

Precariousness: If inserts are clamped too tightly by supplementary tools like pipe etc. inserts or body may break.

Countermeasures: Do not use aids such as pipes. Please set up using supplied wrench only.

Precariousness: When tools are used in high-speed revolution, inserts or parts may burst out of the body due to centrifugal force. When handling, please pay special handling to safety.

Countermeasures: Please use in the range of our recommended cutting condition. Accuracy and balance of machine spindle should be checked and adjusted regularly to prevent wear of the bearing due to eccentric rotation.

3.Milling Cutters and other Cutting Tools

Precariousness: Since milling cutter have sharp edged, direct contact with bare hands may cause injury

Countermeasures: Please use safety item, such as safety glasses and protective gloves

Precariousness: If a cutter lack balance, the tool can start to vibrate. The dispersion of broken piece can cause injuries.

Countermeasures: Please use in the range of our recommended cutting condition.

Accuracy and balance of machine spindle should be checked and adjusted regularly to prevent wear of the bearing due to eccentric rotation.

4.Drilling

Precariousness: When drilling a through-bore, it is possible that a disc is created during the drilling procedure that can fly out of the workpiece at a high speed.

This is very dangerous since the disc has sharp edges.

Countermeasures: Please use safety items, such as safety glasses and protective gloves. Also attach a cover on a chuck part.

5.Brazed Tools

Precariousness: Dispersion of falling down of broken inserts may cause injury.

Countermeasures:Please Check that the cutting inserts are brazed firmly before use.

Please do not use brazed tools in the condition that requires high cutting temperature.

6.Others

Precariousness: If Brazing is carried out many times, the strength of carbide insert is deteriorated and can break easily during cutting

Countermeasures: Please do not use tools that have brazed several times. The quality of the tool deteriorates.

Precariousness: The tools can only be used for the appropriate application. It may damage tools and machines.

Countermeasures: Please follow our recommended usage for the tools.

6.MZG Tungsten Carbide Inserts ApplicationApplication Machine:

Side row cutter lathe turning machine

Towel cutter lathe turning machine

Automatic lathe turning machine

CAM type Swiss lathe machining

Turning Applicable machine

Processing mode and Finished product samples

Internal Turning

External Turning

Grooving ,Cutting, Face cutting

Thread Turning

Shallow Groove Machining

Small Hole Machining

Turning Processing Mode